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Mounting a Dial Gauge
Clamping the stem directly Clamping the stem
with a screw by split-clamp fastening
Method 8 mm or more
Stem
mounting
• Mounting hole tolerance: 8G7(+0.005 to 0.02)
• Clamping screw: M4 to M6
Note • Clamping position: 8 mm or more from the lower edge of the stem • Mounting hole tolerance: 8G7(+0.005 to 0.02)
• Maximum clamping torque: 150 N·cm when clamping with a single M5 screw
• Note that excessive clamping torque may adversely affect plunger movement.
M6 screw
Plain washer
Method
Lug mounting
• Lugs can be changed 90 degrees in orientation according to the application. (The lug is set horizontally when shipped.)
Note • Lugs of some Series 1 models (No. 1911,1913-10 & 1003), however, cannot be altered to horizontal.
• To avoid cosine-effect error, ensure that any type of gauge or indicator is mounted with its plunger in line with the intended measurement direction.
F Contact Element plunger
5
• Screw thread is standardized on M2.5x0.45 (Length: 5 mm).
• Incomplete thread section at the root of the screw shall be less than 0.7 mm
when fabricating a contact point.
M2.5 x 0.45 M2.5 x 0.45, depth 7 mm
Incomplete thread section 3 counterbore, depth 1 mm
shall be less than 0.7 mm
Effect of Orientation on Measuring Force Remarks
Position
Contact element down 109 —
(normal position) 28
37
456
Ground
Plunger horizontal 0.2 mm Ground 109 If measurement is performed with the plunger horizontal or contact element up,
(lateral position) 0.2 mm Ground28 the measuring force is less than when the contact element is down. In this case
Contact element up 109 37 be sure to check the operation and repeatability of the indicator or digital display.
(upside-down position) 28 For guaranteed-operation specifications according to positions of digital
37 456 indicators and dial gauges, refer to the product descriptions in a general
456 catalogue.
Setting the Origin of a Digital Indicator Care of the Plunger
The specification in the range of 0.2 mm from the end • Do not lubricate the plunger. Doing so might cause dust to accumulate,
of the stroke is not guaranteed for digital indicators. resulting in a malfunction.
When setting the zero point or presetting a specific
value, be sure to lift the plunger at least 0.2 mm from • If the plunger movement is poor, wipe the upper and lower plunger surfaces
the end of the stroke. with a dry or alcohol-soaked cloth. If the movement is not improved by
cleaning, contact Mitutoyo for repair.
• Before making a measurement or calibration, confirm if the plunger moves
upward and downward smoothly, and test the repeatability of the zero point.
F-77
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